Field Remedy: 1363
| Subject: | Engine - Gasket Exhaust Manifold is leaking |
|---|
| Models: | Engines: | Option: |
|---|---|---|
| Astra-F 97,Vectra-B 97...2000,Omega-B 97...2000,Astra-G 98...2000 | X18XE| X20XEV,X18XE| X20XEV,Y22XE| X20XEV,X20XEV |
| Complaint: | Gasket exhaust manifold is leaking. |
|---|---|
| Cause: | Gasket exhaust manifold is not able to compensate the heat-caused deformations of the exhaust manifold. |
| Production: |
Remedy:
Replace gasket exhaust manifold with modified gasket.
Working Procedure:
For Astra-F:
1. Remove exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Astra-F.
2. Replace gasket exhaust manifold with modified gasket.
3. Install exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Astra-F.
For Astra-G:
1. Remove exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Astra-G.
2. Replace gasket exhaust manifold with modified gasket.
3. Install exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Astra-G.
For Omega-B:
1. Remove exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Omega-B.
2. Replace gasket exhaust manifold with modified gasket.
3. Install exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Omega-B.
For Vectra-B:
1. Remove exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Vectra-B.
2. Replace gasket exhaust manifold with modified gasket.
3. Install exhaust manifold.
- see working procedure "Exhaust manifold, remove and install", unit "J", Service-Instruction Vectra-B.
Parts: Part-No.: Cat.-No.: Gasket, Exhaust Manifold 24443291 08 49 934
Labour times: TC: Hours: T8 136 30 Replace Gasket, Exhaust Manifold 92 Petrol Engine Astra F 0.9 hrs. Vectra B 0.9 hrs. Omega B 1.4 hrs. Astra G 1.0 hrs.
The costs for this repair will be covered for vehicles not older than 3 years and a mileage lower than 100.000 km.
The regular warranty procedure should be used for claiming set-up-time.
| FunctionalGroup: | J - Engine |
|---|---|
| Complaint Group: | Leakages |
| Trouble Code: | Non |