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Engine - Powerloss in 6th Gear Opel Vivaro A

Field Remedy: 1666

Subject:Engine - Powerloss in 6th Gear
Models:Engines:Option:
Vivaro 2003...2004F9Q-760-1.9 DTIABS and PK6 Transmission
Complaint:Lack of available engine power in 6th gear only. Unable to achieve maximum vehicle speed.
Cause:Software mismatch between ABS and installed tyre size calibration.
Production:New software installed during End Of Line programming at IBC from following B/P: W0LJ7BCB64V607701 IBC Luton 27/10/2003

Remedy:

In case of customer complaint the vehicles ABS and Instrument tyre configuration will need to be reprogrammed. This can be done using TECH 2 with a software version equal or greater than 12.700 (available with TIS 2000 CD47). The programming is performed in 2 stages. Please refer to TIS 2000 checking procedures if further clarification is necessary.

1. ABS: Repeat Tyre size calibration: TECH 2 selection: - MY03/04, - Vivaro, - Chassis, - ABS/ESP, - Programming, - Tyre Size Calibration: select installed tyre size (correct size from actual vehicle): 195/65 R16; 205/65 R16; 215/65 R16; 195/75 R16.

2. Instrument: For Vivaro without vehicle speed signal sensor in transmission perform following programming: TECH 2 selection: - MY03/04, - Vivaro, - Body, - Body Control Module, - Programming, Program Instrument: Select in menu for: - Speed Signal Input ABS - Tyre Configuration select 195/75 R16 / ABS

For Vivaro with vehicles speed signal sensor in transmission perform following programming: TECH 2 selection: - MY02/03/04, - Vivaro, - Body, - Body Control Module, - Programming, Program Instrument: Select in menu for: - Speed Signal Input: Gearbox - Tyre Configuration: select installed tyre size (195/65 R16; 205/65 R16; 215 / 65 R16; 195/75 R16 / ABS)

This will ensure that the latest / correct programming options are available within all possible configurations of vehicle specification.

Note: Speed signal sensor in transmission relates to component B24 in wiring diagram.

FunctionalGroup:J - Engine
Complaint Group:19 - Poor Engine Driveability,20 - Poor Performance
Trouble Code:None