Subject:
Time Allowances
Vehicles:
Astra-F, Astra-G, Calibra, Vectra-B, Omega-B
Condition:
The time allowances and parts of the operation texts for the attached listed operations have been changed and are valid as of 1st January 1999.
The time allowances for the main and additional operations remain valid if not specially marked with C and can be found in current publications.
| Carline | Op. no. | Description | hrs | Code | |
|---|---|---|---|---|---|
| Astra-F | C 2507 00 | Folding Hood-Outer Covering, Replace | 5.2 | 53-B | C |
| TC: 4, 6, 27, 48, 55, 71, 76 | |||||
| +: R + R rear end panel screen and screen frame | |||||
| -: Folding hood, sealing operations | |||||
| C 2508 00 | Folding Hood-Inner Covering (Headlining), Replace | 6.4 | 53-B | C | |
| TC: 4, 6, 27, 48, 55, 71 | |||||
| +: R + R outer covering and rear end panel screen, Repl. cushion | |||||
| -: Folding Hood, sealing Operations | |||||
| K 0131 20 | Clutch Disc, Remove and Install | 3.7 | F13 | C | |
| (Pot flywheel and / or transmission without assembly aperture) | 3.8 | F15 | C | ||
| TC: 1, 4, 6, 11, 14, 15, 39, 40, 41, 42, 65, 79 | |||||
| +: R+R transmission | |||||
| Astra-G | Side Airbag Wiring Harness, Replace | ||||
| TC: 87, 88 | |||||
| +: R + R front seat(s) | |||||
| N 4018 00 | Both front seats | 1.2 | C | ||
| N 4018 10 | Driver's Seat | .7 | C | ||
| N 4018 20 | Passenger's Seat | .7 | C | ||
| Calibra | N 4001 00 | Body Wiring Harness, Replace completely | 10.0 | X25XE | C |
| TC: 88 | |||||
| +: Detach parking brake telltale cable and connect to MKM-923. | |||||
| Add: | |||||
| 003 | Replace cable for interior lamp | .7 | C | ||
| 025 | Additional work for vehicles with anti-theft warning system | .4 | C | ||
| Vectra-B | J 3401 00 | Engine, Remove and Install | 4.2 | X16XEL, X18XE, | C |
| TC: 1, 6, 12, 13, 15, 30, 34, 36, 40, 42, 47, 62, 69 | X20XEV | ||||
| +: R + R engine with transmission and front lower axle | 5.5 | X25XE | C | ||
| -: Det. and reatt engine from front axle body, det. and reatt transmission from engine, Adjustment operations, repair operations | |||||
| Add: | |||||
| 006 | Additional work for vehicles with air conditioning | 1.0 | C | ||
| 007 | Det. and reatt. manual transmission from engine |
+: Det. and reatt. engine with transmission from front axle body.
| Install and remove engine with transmission in assembly stand, Top up and correct transmission fluid | 2.0 |
|---|---|
| 2.2 | X16XEL, X18XE, X20XEV, X25XE |
X16XEL/X18XE/
X20XEV
| X25XE:AC | C | |
|---|---|---|
| 008 | Det. and reatt. transmission with torque converter from engine | |
| +: Det. and reatt. engine with transmission from front axle body, Install and remove engine with transmission in assembly stand, Top up and correct transmission fluid | 2.8 | |
| 3.0 | X16XEL, X18XE, X20XEV, X25XE |
X16XEL/X18XE/
X20XEV
| X25XE:AC | C | ||||
|---|---|---|---|---|---|
| Vectra-B | J 7944 00 | Pulse Pick-up - Crankshaft, Replace | .9 | X18XE, X20XEV | C |
| TC: 01, 86, 87 | |||||
| N 4001 00 | Body Wiring Harness, Replace completely | 11.0 | 36, 38 | C | |
| TC: 88 | |||||
| +: R + R ABS hydraulic modulator and bracket, R + R left headlamps, front panelling, moulded headlining, both front seats, bleed brake system, check brake system for leaks, check and correct tyre pressure in 4 tyres, adj. headlamps, saw out A pillar instrument panel padding | |||||
| N 4065 99 | Petrol Injection Wiring Harness, Replace | 1.2 | X18XE, X20XEV | C | |
| TC: 88 | 2.5 | X25XE | C | ||
| +: For X 25 XE engine: R+R intake plenum | |||||
| Omega-B | J 6081 10 | Thermostat with Coolant Outlet Port, Remove and Install | .6 | X20XEV | C |
| TC: 01, 04, 27, 29, 30, 42 | 2.1 | X25XE | C | ||
| +: For X25XE and X30XE engines: R. + R power steering pump fluid line, bleed hydraulic system | X30XE: | ||||
| Omega-B | J 4500 75 | Motor with Replacement Motor, Replace | 11.3 | 25DT, X25DT | C |
| TC: 1, 3, 4, 6, 12, 13, 15, 30, 31, 34, 36, 40, 42, 62, 69 | |||||
| +: R + R engine, R + R transmission, det. and reatt. attaching parts as required, re-tighten cylinder head bolts with engine at operating temperature | |||||
| -: Det. + reatt. cylinder head (optional) | |||||
| Add: | |||||
| 001 | Additional work for vehicles with automatic transmission | .2 | C | ||
| 003 | Additional work for vehicles with air conditioning | 1.4 | C | ||
| R 2126 00 | Front Door Loud Speaker, Replace - Right Wide Band Loudspeaker | .5 | C | ||
| TC: 27, 29, 86, 87 | |||||
| +: For wide band loudspeakers: R + R inner door panelling | |||||
| R 2127 00 | Front Door Loud Speaker, Replace - Left Wide band loudspeaker | .5 | C | ||
| TC: 27, 29, 86, 87 | |||||
| +: For wide band loudspeakers: R + R inner door panelling |
Important:
The specified time allowances do not include the time allowance for the vehicle set-up of .2 hrs.
For reimbursement of the vehicle set-up time of .2 hrs in warranty claims, enter the authorisation code ”T” and increase the main operation time allowance by .2 hrs.